Heavy-Duty Conventional Machines

The installation, maintenance and electronic revision of the heavy-type lathe weighing 105 tons, which came disassembled from abroad and lost all its manufacturing capabilities, was commissioned. By using a smart and flexible automation system, the gearbox speeds were changed automatically with positioning sensors.

Today, many heavy type conventional benches can be manufactured at high costs. Revision of old machines is a frequently used method to bring this cost to an affordable budget.

Power calculations must be made correctly when revision planning of universal machining machines. Mechanical and electronic synchronization should be obtained exactly as a result of power calculations. This can only happen with a competent Mechatronics Engineering.

In order to perform such an application competently, it is necessary to have a good knowledge of manufacturing, a high level of mechanical experience, electronic systems, automation and software. When these three elements come together, it is possible to make a real revision. We encounter many machines whose bodies have been distorted and idle due to incorrect machine installation. We carry out our projects with our experience in manufacturing, machine mechanics and automation systems software that we have gained in our work in Germany for many years. The application to be done for heavy type industrial machines should generally be as follows:

  1. Determining the concrete quality on the ground where the machine will be installed and the tonnage it will lift. If the floor does not provide the desired properties, the body rotates over time, even if all the work is perfect. We lose the machine.
  2. It is decided whether the machine axes need to be ground or not.
  3. The machine is disassembled and the application starts in line with the planning. (At this stage, all axes of the machine are disassembled and many operations and additions are made).
  4. The working principles of the machine are redesigned according to new and digital technology and the working scenario of the machine is created.
  5. By checking the trapezoidal axis shafts and red nuts, the ones that need to be renewed are determined.
  6. Spindell motor connection design is made, manufactured and connected.
  7. Hydraulic design is done and hydraulic unit is mounted. The hydraulic equipment used is connected.
  8. Electric cables, communication cables, hydraulic hoses, automatic slide lubrication lines were newly used.
  9. Electric cables, communication cables, hydraulic and pneumatic hoses, automatic slide lubrication lines that have to go to the moving parts of the machine are carried by a moving cable channel.
  10. Application should be made in accordance with the work safety criteria.
  11. Machine skids should be planned to be protected against external factors.
  12. Performing the necessary tests on the mechanical parts while collecting the machine.
  13. Installing and wiring the automatic slide lubrication system.
  14. The smart and flexible automation panel specially prepared for the machine is mounted in the most suitable and safe area.
  15. All connections of the automation panel and the control panel are established. According to the working scenario of the machine, the mechanical and electronic systems are introduced to each other.
  16. Mechatronics engineering, mechanical and electronic systems, modified with manufacturing knowledge and experience, transforming it into an integrated system that integrates with each other and commissioning the machine.
  17. Electrical-electronics project, hydraulic scheme and giving the necessary technical features.
  18. Painting the machine.
  19. All this must be done by contract.

Such projects are made for the efficient, stable and long-lasting operation of the machinery and equipment in the inventory. We can contribute to our national economy by increasing market values with our machines, national wealth and new technologies.

In the revisions made by unauthorized persons, irreversible or costly problems occur in the machine with the loss of money and time. Our company gives 2 (two) years of warranty to the revisions it has made. Machine torque controls are controlled with maximum loading. By making mechanics and electronics together, we take full responsibility.